The HLP-180 with CP1 & Naked Over Wrapper is a compact and efficient cigarette packaging solution designed for manufacturers seeking reliability, precision, and consistent output. With its user-friendly controls and robust construction, the HLP-180 is well suited for smooth day-to-day operations when correctly set up and operated.
This guide provides a step-by-step overview of the setup and operation process to ensure optimal performance and packaging quality.
Overview of the HLP-180 Packaging System
The HLP-180 features:
- CP1 control system for accurate machine monitoring
- Naked over wrapper for clean and professional pack presentation
- Compact design ideal for efficient floor space utilization
Proper setup and operation are essential for achieving consistent production results.
Complete Setup Guide
1. Pre-Installation Preparation
Before installing the machine:
- Ensure a stable and level foundation
- Verify electrical and pneumatic supply requirements
- Confirm adequate space for operation and maintenance access
Correct preparation prevents alignment and operational issues.
2. Machine Installation and Alignment
During installation:
- Secure the machine firmly to the floor
- Align wrapping and feeding components precisely
- Connect electrical and air systems according to specifications
Proper alignment ensures smooth and accurate packaging.
3. Initial Configuration and Calibration
Once installed:
- Set pack size, wrapping tension, and sealing parameters
- Calibrate sensors and guides for accurate pack positioning
- Conduct trial runs at low speed to verify setup
Gradual adjustment ensures stable operation.
Step-by-Step Operating Guide
1. Start-Up Procedure
To start the machine:
- Load wrapping material and packaging components correctly
- Power on the CP1 control system
- Begin operation at reduced speed and monitor performance
This helps stabilize the system before full-speed operation.
2. Continuous Operation
During normal operation:
- Monitor control panel indicators and alarms
- Inspect packaging quality at regular intervals
- Maintain consistent material feeding
Regular monitoring helps prevent defects and downtime.
3. Shutdown Procedure
For safe shutdown:
- Reduce machine speed gradually
- Stop material feeding
- Power down and clean critical areas
Proper shutdown protects machine components.
Best Practices for Efficient Operation
- Keep the machine clean and free from tobacco residue
- Avoid sudden changes in operating speed
- Ensure operators are properly trained
- Use high-quality wrapping materials
These practices support consistent output and long-term reliability.
Safety Guidelines
Operators should:
- Follow all safety instructions
- Use protective equipment
- Never bypass safety interlocks
Safety compliance ensures uninterrupted and secure operation.
Conclusion
The HLP-180 with CP1 & Naked Over Wrapper delivers dependable performance when properly set up and operated. By following this complete guide, manufacturers can achieve:
- Smooth production flow
- Consistent packaging quality
- Reduced downtime
- Extended machine life
At Marsons Group, we provide advanced packaging solutions backed by expert operational support.
Frequently Asked Questions (FAQs)
1. How long does it take to set up the HLP-180?
Setup time varies depending on site readiness, but with proper preparation, installation and initial calibration can be completed efficiently.
2. What packaging materials can be used with the HLP-180?
The HLP-180 supports a range of compatible wrapping materials suitable for naked over wrapping applications.
3. How can packaging quality be maintained during operation?
Regular monitoring, correct machine settings, consistent materials, and routine cleaning help maintain high-quality output.
4. Is the HLP-180 suitable for mid-scale production?
Yes, the HLP-180 is ideal for mid-scale manufacturers seeking a balance of efficiency, reliability, and compact design.
5. What should operators do if alarms occur during operation?
Operators should stop the machine safely, identify the alarm cause using the CP1 system, and resolve the issue before restarting.
