The Focke-350 with Wrapper, Boxer & Over Wrapper is a high-speed, precision-engineered cigarette packaging solution designed to meet the demands of modern tobacco manufacturing. Known for its reliability, automation, and superior packaging quality, this system integrates multiple processes under one streamlined setup.
To ensure optimal performance, long service life, and consistent output quality, correct operation and regular maintenance are essential. This guide provides a comprehensive overview of operating best practices and maintenance procedures for the Focke-350 system.
Overview of the Focke-350 Packaging System
The Focke-350 is a fully integrated packaging line that combines:
- Cigarette wrapping
- Boxing
- Over wrapping
This integration reduces manual handling, increases production efficiency, and ensures uniform packaging standards. It is ideal for high-volume manufacturers seeking speed, precision, and consistent presentation.
Operating Guide for Focke-350
1. Pre-Operation Checks
Before starting the machine, operators should perform the following checks:
- Ensure all electrical and pneumatic connections are secure
- Verify that wrapper films, box blanks, and overwrap materials are correctly loaded
- Check lubrication levels and air pressure settings
- Confirm that safety guards and sensors are properly positioned
Conducting these checks minimizes downtime and prevents avoidable mechanical issues.
2. Machine Setup and Configuration
Proper setup is crucial for smooth operation:
- Configure machine parameters such as speed, pack size, and wrapping tension
- Calibrate sensors to ensure accurate cigarette alignment and pack counting
- Test-run the system at a low speed to verify correct wrapping and boxing
Once all outputs meet quality standards, gradually increase to full production speed.
3. Daily Operation Best Practices
To maintain consistent performance:
- Monitor machine displays and alarms during operation
- Keep the feeding system free from debris or damaged materials
- Ensure continuous and uniform material supply
- Avoid sudden speed changes that may affect wrapping precision
Well-trained operators play a critical role in maintaining production efficiency and product quality.
Maintenance Guide for Optimal Performance
1. Daily Maintenance
Daily maintenance helps prevent long-term issues:
- Clean wrapping and sealing areas to remove tobacco dust
- Inspect belts, rollers, and cutters for visible wear
- Check sensors and photo eyes for cleanliness and alignment
A clean machine operates more accurately and efficiently.
2. Weekly Maintenance
Weekly inspections should include:
- Lubrication of moving parts as per manufacturer specifications
- Inspection of sealing jaws and cutting blades
- Tightening of mechanical fasteners and drive components
Document all checks to track machine condition over time.
3. Preventive and Periodic Maintenance
Preventive maintenance ensures long-term reliability:
- Replace worn parts before failure occurs
- Conduct software and control system diagnostics
- Calibrate packaging tolerances to maintain consistency
Scheduled preventive maintenance significantly reduces unexpected downtime and repair costs.
Common Troubleshooting Tips
Some common operational issues and solutions include:
- Inconsistent wrapping: Check film tension and alignment
- Box misfeeds: Inspect feeder mechanisms and material quality
- Seal defects: Verify temperature and pressure settings
Addressing issues early prevents damage to both the machine and finished products.
Operator Training and Safety
Proper training ensures:
- Safe machine handling
- Faster troubleshooting
- Reduced operational errors
Operators should always follow safety protocols, use protective equipment, and avoid bypassing safety interlocks.
Conclusion
The Focke-350 with Wrapper, Boxer & Over Wrapper is a powerful, high-performance packaging solution when operated and maintained correctly. By following proper operating procedures and implementing a structured maintenance routine, manufacturers can achieve:
- Higher productivity
- Superior packaging quality
- Reduced downtime
- Extended machine lifespan
At Marsons Group, we are committed to supporting our clients with premium-quality machinery and expert guidance to ensure long-term operational success.
Frequently Asked Questions (FAQs)
1. What is the ideal operating speed for the Focke-350 machine?
The operating speed of the Focke-350 depends on product configuration, packaging material, and production requirements. It is recommended to start at a lower speed during setup and gradually increase to the optimal level once stable wrapping and boxing quality are achieved.
2. How often should maintenance be performed on the Focke-350?
Basic cleaning and inspection should be carried out daily. Lubrication and mechanical inspections are recommended weekly, while preventive maintenance and part replacement should follow a scheduled plan based on operating hours and production volume.
3. What are the most common causes of wrapping defects?
Wrapping defects are commonly caused by incorrect film tension, misaligned materials, worn sealing components, or improper temperature settings. Regular calibration and inspection help prevent these issues.
4. Can the Focke-350 handle different cigarette pack sizes?
Yes, the Focke-350 is designed to accommodate multiple pack sizes. However, proper changeover procedures, component adjustments, and calibration are required to maintain packaging accuracy and quality.
5. How can machine downtime be minimized?
Downtime can be reduced by implementing preventive maintenance, keeping critical spare parts in stock, training operators properly, and addressing minor issues before they escalate into major faults.
